by jpark - March 10th, 2010, 1:42 pm
NO!!! Do NOT pry them!!!The step motors that drive the needles have VERY brittle bearings. Attempting to pry the needles off will always put angled pressure on the sides of the bearings.
The best way to remove or install needles is:
1)
Carefully move the needle counterclockwise to the stop (Ford's newer clusters do NOT have external stops; the stops are inside the motor assembly).
2) Put a small piece of transparent tape on the gauge face under the needle pointer, then mark the exact location of the needle pointer against the stop.
3)
VERY CAREFULLY, grasp the center of the needle (at the motor shaft), then
SLOWLY turn the needle counterclockwise against the stop as you lightly pull it outward at the same time. Don't slam the needle against the stop, just keep turning counterclockwise as you pull it outward. I can't emphasize this enough: you need to be very careful, patient, and precise while removing and installing a needle, without using a lot of force, since the stops are not designed to handle brute force.
4) Place the new needle on the shaft, and
slowly turn it counterclockwise with very little downward pressure. Use even pressure on both sides of the center of the needle so that you don't bend the shaft or put pressure on one side of the bearings. Once the needle seems like it won't go any closer to the gauge face, keep turning it counterclockwise until it lines up with the marking you left in step
2. If you go too far, just go around again.
See step 7 here:
viewtopic.php?f=13&t=1361
"Ford has been improving steadily and has twelve models in the top three in their categories this year,
more than any maker." - J.D. Power

2010 Ford Escape Limited FWD, Black, Camel heated leather, new 4/22/2010
- 2.5L 4, 6-speed auto, Sync, navigation, rear camera, and all factory options except active park and step bars
- Curt 12060 Class 2 hitch, SportWing ChromeLine moldings, H13 SilverStar headlamps, factory splash guards
2008 Ford Fusion SE FWD, Black, Charcoal/Red leather, new 2/23/2008
- 2.3L 4, 5-speed auto, Sync, and Sport Appearance, Moon 'N Tune, and Ambient Lighting packages
2007 Ford Edge SEL Plus AWD, Blazing Copper Metallic, Charcoal Leather, new 6/18/2007, sold 4/22/2010
2005 Ford Escape Limited 4WD, Redfire Metallic, Pebble Leather, new 6/4/2004, sold 6/18/2007