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I4 Zetec M/T
Transaxle LH Support Insulator
Special Tool(s)
Removal and Installation
1. Using the special tool, support the engine.
2. Remove the air cleaner.
3. Remove the LH transaxle support insulator.
(1) Remove the bolt.
(2) Remove the four bolts.
(3) Remove the LH transaxle support insulator.
4. To install, reverse the removal procedure.
Transaxle Front Support Insulator
Special Tool(s)
Removal and Installation
1. Using the special tool, support the engine.
2. Remove the front transaxle support insulator bolt.
3. Raise and support the vehicle.
4. Remove the transverse crossmember.
(1) Remove the bolts.
(2) Remove the transverse crossmember.
5. Remove the front-to-aft crossmember.
(1) Remove the splash shield screw.
(2) Remove the bolts and the nut.
(3) Remove the front-to-aft crossmember.
6. To install, reverse the removal procedure.
Transaxle Rear Support Insulator
Removal and Installation
1. Remove the rear transaxle support insulator.
(1) Remove the bolt.
(2) Remove the bolt and the nuts.
(3) Remove the rear transaxle support insulator.
2. To install, reverse the removal procedure.
I4 Zetec A/T
Transaxle Support Insulator-Lower, Front
Removal
1. Raise and support the vehicle.
2. Remove the splash shield.
3. Remove the cross brace.
4. Remove the lower vibration dampener.
5. Remove the cross brace.
6. Remove the top and bottom mount cups.
7. Remove the rubber mount.
Installation
1. Install a new rubber mount.
2. Install the top and bottom mount cups.
3. Install the cross brace.
4. Install the lower vibration dampener.
5. Install the cross brace.
6. Install the splash shield.
7. Lower the vehicle.
Transaxle Support Insulator-Lower, Rear, 2.0L 4V
Removal
1. Disconnect the battery cables.
2. Remove the battery tray.
3. Disconnect the breather tube and mass air flow (MAP) sensor.
4. Remove the intake tube and air cleaner cover.
5. Remove the air cleaner assembly.
6. Remove the bolts from the rack.
7. Remove the bolts and nuts from the mount, and remove the mount.
Installation
1. NOTE: Prior to tightening the mount nuts install the mount bolt for correct alignment.
Install a new mount and bolts.
(1) Install the mount.
(2) Loosely install the bolt for correct alignment.
(3) Install the nuts and bolt.
2. Install the bolts to the rack.
3. Install the air cleaner assembly.
4. Install the intake tube and air cleaner cover.
5. Connect the breather tube and mass air flow (MAF) sensor.
6. NOTE: Before installing the battery tray check the vent tube hose for any obstructions, kinks, or incorrect routing position.
Install the battery and tray.
7. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 160 km (100 miles) or more to relearn the strategy.
Connect the battery cables.
Transaxle Support Insulator-LH
Special Tool(s)
Removal
1. Disconnect the breather tube and mass air flow (MAF) sensor.
2. Remove the intake tube and air cleaner cover.
3. Remove the air cleaner assembly.
4. Install the special tools.
5. Install the special tools.
6. Remove the upper transaxle mount bolt.
7. Remove the upper transaxle insulator.
8. Remove the top and bottom mount cups.
Installation
1. Install the top and bottom mount cups.
2. Install the upper transaxle insulator.
3. Install the upper transaxle bolt.
4. Remove the special tool.
5. Remove the special tool.
6. Install the air cleaner assembly.
7. Install the intake tube and air cleaner cover.
8. Connect the breather tube and mass air flow (MAF) sensor.
V6 Duratec A/T
Transaxle Support Insulator-Lower, Front
Removal
1. Raise and support the vehicle.
2. Remove the splash shield.
3. Remove the cross brace.
4. Remove the lower vibration dampener.
5. Remove the cross brace.
6. Remove the top and bottom mount cups.
7. Remove the rubber mount.
Installation
1. Install a new rubber mount.
2. Install the top and bottom mount cups.
3. Install the cross brace.
4. Install the lower vibration dampener.
5. Install the cross brace.
6. Install the splash shield.
7. Lower the vehicle.
Transaxle Support Insulator - Lower, Rear, 3.0L DOHC
Removal
1. Disconnect the breather tube and Mass Air Flow (MAF) sensor.
2. Remove the intake tube and air cleaner cover.
3. Remove the air cleaner assembly.
4. Remove the bolts and nuts from the mount, and remove the mount.
Installation
1. NOTE: Prior to tightening the mount nuts install the mount bolt for correct alignment.
Install a new mount and bolts.
(1) Install the mount.
(2) Loosely install the bolt for correct alignment.
(3) Tighten the bolt.
2. Install the air cleaner assembly.
3. Install the intake tube and air cleaner cover.
4. Connect the breather tube and Mass Air Flow (MAF) sensor.
I4 Zetec M/T
Transaxle LH Support Insulator
Special Tool(s)
Removal and Installation
1. Using the special tool, support the engine.
2. Remove the air cleaner.
3. Remove the LH transaxle support insulator.
(1) Remove the bolt.
(2) Remove the four bolts.
(3) Remove the LH transaxle support insulator.
4. To install, reverse the removal procedure.
Transaxle Front Support Insulator
Special Tool(s)
Removal and Installation
1. Using the special tool, support the engine.
2. Remove the front transaxle support insulator bolt.
3. Raise and support the vehicle.
4. Remove the transverse crossmember.
(1) Remove the bolts.
(2) Remove the transverse crossmember.
5. Remove the front-to-aft crossmember.
(1) Remove the splash shield screw.
(2) Remove the bolts and the nut.
(3) Remove the front-to-aft crossmember.
6. To install, reverse the removal procedure.
Transaxle Rear Support Insulator
Removal and Installation
1. Remove the rear transaxle support insulator.
(1) Remove the bolt.
(2) Remove the bolt and the nuts.
(3) Remove the rear transaxle support insulator.
2. To install, reverse the removal procedure.
I4 Zetec A/T
Transaxle Support Insulator-Lower, Front
Removal
1. Raise and support the vehicle.
2. Remove the splash shield.
3. Remove the cross brace.
4. Remove the lower vibration dampener.
5. Remove the cross brace.
6. Remove the top and bottom mount cups.
7. Remove the rubber mount.
Installation
1. Install a new rubber mount.
2. Install the top and bottom mount cups.
3. Install the cross brace.
4. Install the lower vibration dampener.
5. Install the cross brace.
6. Install the splash shield.
7. Lower the vehicle.
Transaxle Support Insulator-Lower, Rear, 2.0L 4V
Removal
1. Disconnect the battery cables.
2. Remove the battery tray.
3. Disconnect the breather tube and mass air flow (MAP) sensor.
4. Remove the intake tube and air cleaner cover.
5. Remove the air cleaner assembly.
6. Remove the bolts from the rack.
7. Remove the bolts and nuts from the mount, and remove the mount.
Installation
1. NOTE: Prior to tightening the mount nuts install the mount bolt for correct alignment.
Install a new mount and bolts.
(1) Install the mount.
(2) Loosely install the bolt for correct alignment.
(3) Install the nuts and bolt.
2. Install the bolts to the rack.
3. Install the air cleaner assembly.
4. Install the intake tube and air cleaner cover.
5. Connect the breather tube and mass air flow (MAF) sensor.
6. NOTE: Before installing the battery tray check the vent tube hose for any obstructions, kinks, or incorrect routing position.
Install the battery and tray.
7. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 160 km (100 miles) or more to relearn the strategy.
Connect the battery cables.
Transaxle Support Insulator-LH
Special Tool(s)
Removal
1. Disconnect the breather tube and mass air flow (MAF) sensor.
2. Remove the intake tube and air cleaner cover.
3. Remove the air cleaner assembly.
4. Install the special tools.
5. Install the special tools.
6. Remove the upper transaxle mount bolt.
7. Remove the upper transaxle insulator.
8. Remove the top and bottom mount cups.
Installation
1. Install the top and bottom mount cups.
2. Install the upper transaxle insulator.
3. Install the upper transaxle bolt.
4. Remove the special tool.
5. Remove the special tool.
6. Install the air cleaner assembly.
7. Install the intake tube and air cleaner cover.
8. Connect the breather tube and mass air flow (MAF) sensor.
V6 Duratec A/T
Transaxle Support Insulator-Lower, Front
Removal
1. Raise and support the vehicle.
2. Remove the splash shield.
3. Remove the cross brace.
4. Remove the lower vibration dampener.
5. Remove the cross brace.
6. Remove the top and bottom mount cups.
7. Remove the rubber mount.
Installation
1. Install a new rubber mount.
2. Install the top and bottom mount cups.
3. Install the cross brace.
4. Install the lower vibration dampener.
5. Install the cross brace.
6. Install the splash shield.
7. Lower the vehicle.
Transaxle Support Insulator - Lower, Rear, 3.0L DOHC
Removal
1. Disconnect the breather tube and Mass Air Flow (MAF) sensor.
2. Remove the intake tube and air cleaner cover.
3. Remove the air cleaner assembly.
4. Remove the bolts and nuts from the mount, and remove the mount.
Installation
1. NOTE: Prior to tightening the mount nuts install the mount bolt for correct alignment.
Install a new mount and bolts.
(1) Install the mount.
(2) Loosely install the bolt for correct alignment.
(3) Tighten the bolt.
2. Install the air cleaner assembly.
3. Install the intake tube and air cleaner cover.
4. Connect the breather tube and Mass Air Flow (MAF) sensor.
