2001-2004 Water Pump

1743 Views 0 Replies 1 Participant Last post by Squishy, Mar 3, 2008

Discussion Starter · Mar 3, 2008

Water Pump Belt-3.0L (4V) with Tensioner

Removal and Installation

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Water Pump Belt-3.0L (4V) without Tensioner

Removal

Remove the nuts and the engine appearance cover.

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Rotate the crankshaft clockwise and remove the water pump belt by walking off the pulley.
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Installation

Partially start the water pump belt on the pulley.

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Rotate the crankshaft clockwise and install the water pump belt by walking on the pulley.
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Install the engine appearance cover and the nuts.
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Parts	OEM Part	Price (Q1 2009)
Water Pump Belt (with Tensioner)	F5RZ-8620-A	11.49
Water Pump Belt (without Tensioner)	5L8Z-8620-AA	19.16
Water Pump Belt Tensioner	F5RZ-8W508-A	32.58
Labor
Replace	Skill Level	Mfg. Warr.	Std.
	D	0.3	0.5

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Water Pump-3.0L (4V)

Removal and Installation

Drain the engine cooling system.
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Remove the air cleaner outlet tube.
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Remove the water pump belt tensioner, if equipped.
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Disconnect the three hoses.

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Remove the bolts and the water pump assembly.

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Separate the water pump from the water pump housing.

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NOTE: Clean and inspect the sealing surfaces.

To install, reverse the removal procedure.[/*]

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Water Pump-2.0L Zetec

Removal and Installation

Drain the engine cooling system.
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Remove the right front tire assembly.
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Remove the splash shield:

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Remove the accessory drive belt.
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Remove the water pump pulley:

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Remove the four bolts and the water pump:

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NOTE: Clean and inspect the sealing surfaces.

To install, reverse the removal procedure.[/*]