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Brake Caliper, Front - Hybrid

Material
Item
Specification
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada)
WSS-M6C62-A​
Silicone Brake Caliper Grease and Dielectric Compound XG-3-A
ESE-M1C171-A​
Removal and Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION:
Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.

    [/*]
  2. NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

    Disconnect the battery. For additional information, refer to Battery.

    [/*]
  3. Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).

    [/*]
  4. Remove the brake caliper clip.

    [/*]
  5. Loosen the brake caliper jounce hose at the brake caliper.
    • To install, tighten to 20 Nm (15 ft. lbs.)[/*]
    [/*]
  6. Remove the 2 brake caliper dust boot caps.

    [/*]
  7. Remove the 2 brake caliper guide bolts.
    • To install, tighten to 45 Nm (33 ft. lbs.)[/*]
    [/*]
  8. Remove the brake caliper.
    • Unthread the brake caliper from the brake caliper jounce hose.[/*]
    [/*]
  9. NOTE: Make sure that the brake caliper jounce hose is not twisted.

    To install, reverse the removal procedure.
    • Bleed the brake system.[/*]
    [/*]
hr
Brake Caliper, Rear - Hybrid

Material
Item
Specification
High Performance DOT 3 Motor Vehicle Brake Fluid PM-1-C (US); CPM-1-C (Canada)
WSS-M6C62-A​
Removal and Installation

WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION:
Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.

    [/*]
  2. NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

    Disconnect the battery. For additional information, refer to Battery.
    • Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).[/*]
    [/*]
  3. NOTE: Install new copper washers.

    Remove the brake caliper jounce hose flow bolt and discard the 2 copper washers.
    • To install, tighten to 35 Nm (26 ft. lbs.)[/*]
    [/*]
  4. Remove the 2 brake caliper guide bolts.
    • To install, tighten to 35 Nm (26 ft. lbs.)[/*]
    [/*]
  5. Remove the brake caliper.

    [/*]
  6. To install, reverse the removal procedure.
    • Bleed the brake system.[/*]
    [/*]
hr
Brake Caliper Anchor Plate - Hybrid

Removal and Installation

  • NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.
    Disconnect the battery. For additional information, refer to Battery.

    [/*]
  • Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).

    [/*]
  • Remove the brake pads.

    [/*]
  • Remove the 2 brake caliper anchor plate bolts.
    • To install, tighten to 175 Nm (129 ft. lbs.)[/*]
    [/*]
  • Remove the brake caliper anchor plate.

    [/*]
  • To install, reverse the removal procedure.[/*]
hr
Parts
OEM Part
Price (Q1 2009)
Front brakes
Caliper
Right7L8Z-2B120-B
125.57​
Left7L8Z-2B121-B
125.57​
Caliper pistonYL8Z-2194-AA
24.70​
Rear brakes
Caliper
Right6L8Z-2553-A
59.58​
Left6L8Z-2552-A
60.78​
Replace
Skill Level
Mfg. Warr.
Std.
See Brake Pad and use note combinations.
 
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