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Specifications
Front Disc Brake
Brake pad
Minimum thickness3.0 mm (0.118 inch)
Maximum thickness variation (pad-to-pad)2.0 mm (0.079 inch)
Maximum taper wear (in any direction)3.0 mm (0.118 inch)
Rear Disc Brake
Brake pad
Minimum thickness3.0 mm (0.118 inch)
Maximum thickness variation (pad-to-pad)2.0 mm (0.079 inch)
Maximum taper wear (in any direction)3.0 mm (0.118 inch)
hr
Brake Pads, Front - Hybrid

Material
Item
Specification
Silicone Brake Caliper Grease and Dielectric Compound
XG-3-A
ESE-M1C171-A​
Removal and Installation

CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.

    [/*]
  2. NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

    Disconnect the battery. For additional information, refer to Battery.

    [/*]
  3. Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).

    [/*]
  4. Remove the brake caliper clip.

    [/*]
  5. Remove the 2 brake caliper dust boot caps.

    [/*]
  6. Remove the 2 brake caliper guide bolts.
    • To install, tighten to 45 Nm (33 ft. lbs.)[/*]
    [/*]
  7. CAUTION: Do not allow the brake caliper to hang by the brake caliper jounce hose.

    Remove the brake caliper and support the brake caliper to the vehicle.

    [/*]
  8. Remove the inboard brake pad from the brake caliper.

    [/*]
  9. Remove the outboard brake pad from the brake caliper anchor plate.

    [/*]
  10. To install, reverse the removal procedure.[/*]
hr
Brake Pads, Rear - Hybrid

Removal and Installation

CAUTION:
Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.

    [/*]
  2. NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

    Disconnect the battery. For additional information, refer to Battery.
    • Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).[/*]
    [/*]
  3. Remove the 2 brake caliper guide bolts.
    • To install, tighten to 35 Nm (26 ft. lbs.)[/*]
    [/*]
  4. CAUTION: Do not allow the brake caliper to hang by the brake caliper jounce hose.

    Remove the brake caliper and secure the brake caliper to the vehicle.

    [/*]
  5. Remove the inboard and outboard brake pads from the brake caliper.

    [/*]
  6. To install, reverse the removal procedure.[/*]
hr
Parts
OEM Part
Price (Q1 2009)
Front pads6L8Z-2001-A
77.73​
Rear pads6L8Z-2200-B
76.45​
Replace
Skill Level
Mfg. Warr.
Std.
Front pads
B​
0.6​
0.8​
Rear pads
B​
0.6​
0.8​
Both Front and Rear
With rear drum brakes
B​
1.2​
1.6​
With rear disc brakes
B​
1.0​
1.3​
NOTE
To R&R parking brake cable, add
Right side
B​
0.0​
0.3​
Left side
B​
0.0​
0.4​
Both sides
B​
0.0​
0.5​
To R&R rotor, add
Front
One side
B​
0.2​
0.2​
Both sides
B​
0.3​
0.4​
Rear
One side
B​
0.2​
0.2​
Both sides
B​
0.4​
0.4​
To R&R caliper, add
Each
B​
0.0​
0.2​
To overhaul calipers, add
Each
B​
0.0​
0.3​
To R&R brake hose, add
Each
B​
0.0​
0.1​
To adjust parking brake, add
B​
0.0​
0.1​
To reface rotor, add
Each
B​
0.4​
0.4​
 
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