2005-2007 Hybrid brake pads

Squishy · 2009-07-12

Specifications Front Disc Brake Brake pad Minimum thickness3.0 mm (0.118 inch) Maximum thickness variation (pad-to-pad)2.0 mm (0.079 inch) Maximum taper wear (in any direction)3.0 mm (0.118 inch)Rear Disc Brake Brake pad Minimum thickness3.0 mm (0.118 inch) Maximum thickness variation (pad-to-pad)2.0 mm (0.079 inch) Maximum taper wear (in any direction)3.0 mm (0.118 inch) hr Brake Pads, Front - Hybrid Material ItemSpecificationSilicone Brake Caliper Grease and Dielectric Compound XG-3-AESE-M1C171-A Removal and Installation CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components. NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair. [/*] NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system. Disconnect the battery. For additional information, refer to Battery. [/*] Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A). [/*] Remove the brake caliper clip. [/*] Remove the 2 brake caliper dust boot caps. [/*] Remove the 2 brake caliper guide bolts. To install, tighten to 45 Nm (33 ft. lbs.)[/*] [/*] CAUTION: Do not allow the brake caliper to hang by the brake caliper jounce hose. Remove the brake caliper and support the brake caliper to the vehicle. [/*] Remove the inboard brake pad from the brake caliper. [/*] Remove the outboard brake pad from the brake caliper anchor plate. [/*] To install, reverse the removal procedure.[/*] hr Brake Pads, Rear - Hybrid Removal and Installation CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components. NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair. [/*] NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system. Disconnect the battery. For additional information, refer to Battery. Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).[/*] [/*] Remove the 2 brake caliper guide bolts. To install, tighten to 35 Nm (26 ft. lbs.)[/*] [/*] CAUTION: Do not allow the brake caliper to hang by the brake caliper jounce hose. Remove the brake caliper and secure the brake caliper to the vehicle. [/*] Remove the inboard and outboard brake pads from the brake caliper. [/*] To install, reverse the removal procedure.[/*] hr PartsOEM PartPrice (Q1 2009)Front pads6L8Z-2001-A77.73Rear pads6L8Z-2200-B76.45ReplaceSkill LevelMfg. Warr.Std.Front padsB0.60.8Rear padsB0.60.8Both Front and Rear With rear drum brakesB1.21.6 With rear disc brakesB1.01.3NOTE To R&R parking brake cable, add Right sideB0.00.3 Left sideB0.00.4 Both sidesB0.00.5 To R&R rotor, add Front One sideB0.20.2 Both sidesB0.30.4 Rear One sideB0.20.2 Both sidesB0.40.4 To R&R caliper, add EachB0.00.2 To overhaul calipers, add EachB0.00.3 To R&R brake hose, add EachB0.00.1 To adjust parking brake, addB0.00.1 To reface rotor, add EachB0.40.4

523 Views 0 Replies 1 Participant Last post by Squishy, Jul 12, 2009

Squishy

Discussion Starter · Jul 12, 2009

Specifications

Front Disc Brake
Brake pad
Minimum thickness	3.0 mm (0.118 inch)
Maximum thickness variation (pad-to-pad)	2.0 mm (0.079 inch)
Maximum taper wear (in any direction)	3.0 mm (0.118 inch)
Rear Disc Brake
Brake pad
Minimum thickness	3.0 mm (0.118 inch)
Maximum thickness variation (pad-to-pad)	2.0 mm (0.079 inch)
Maximum taper wear (in any direction)	3.0 mm (0.118 inch)

hr
Brake Pads, Front - Hybrid

Material

Item	Specification
Silicone Brake Caliper Grease and Dielectric Compound XG-3-A	ESE-M1C171-A

Removal and Installation

CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.

[/*]
NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

Disconnect the battery. For additional information, refer to Battery.

[/*]
Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).

[/*]
Remove the brake caliper clip.

[/*]
Remove the 2 brake caliper dust boot caps.

[/*]
Remove the 2 brake caliper guide bolts.
- To install, tighten to 45 Nm (33 ft. lbs.)[/*]
[/*]
CAUTION: Do not allow the brake caliper to hang by the brake caliper jounce hose.

Remove the brake caliper and support the brake caliper to the vehicle.

[/*]
Remove the inboard brake pad from the brake caliper.

[/*]
Remove the outboard brake pad from the brake caliper anchor plate.

[/*]
To install, reverse the removal procedure.[/*]

hr
Brake Pads, Rear - Hybrid

Removal and Installation

CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.

[/*]
NOTE: These steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

Disconnect the battery. For additional information, refer to Battery.
- Remove the battery junction box (BJB) fuses 24 (50A) and 31 (50A).[/*]
[/*]
Remove the 2 brake caliper guide bolts.
- To install, tighten to 35 Nm (26 ft. lbs.)[/*]
[/*]
CAUTION: Do not allow the brake caliper to hang by the brake caliper jounce hose.

Remove the brake caliper and secure the brake caliper to the vehicle.

[/*]
Remove the inboard and outboard brake pads from the brake caliper.

[/*]
To install, reverse the removal procedure.[/*]

Parts	OEM Part	Price (Q1 2009)
Front pads	6L8Z-2001-A	77.73
Rear pads	6L8Z-2200-B	76.45
Replace	Skill Level	Mfg. Warr.	Std.
Front pads	B	0.6	0.8
Rear pads	B	0.6	0.8
Both Front and Rear
With rear drum brakes	B	1.2	1.6
With rear disc brakes	B	1.0	1.3
NOTE
To R&R parking brake cable, add
Right side	B	0.0	0.3
Left side	B	0.0	0.4
Both sides	B	0.0	0.5
To R&R rotor, add
Front
One side	B	0.2	0.2
Both sides	B	0.3	0.4
Rear
One side	B	0.2	0.2
Both sides	B	0.4	0.4
To R&R caliper, add
Each	B	0.0	0.2
To overhaul calipers, add
Each	B	0.0	0.3
To R&R brake hose, add
Each	B	0.0	0.1
To adjust parking brake, add	B	0.0	0.1
To reface rotor, add
Each	B	0.4	0.4

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