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Hello,
I had this issue before and never had a problem since. It cost me an arm & a leg at the dealer to have it fixed because they lifted the engine & drilled the bolt out. I have several postings here on this forum that would "probably" help you. My only solution are stated on the links below. I also posted this on Ford Fusion Forum (my handle Escape08).
BTW, There is a Youtube video of a guy who actually got the stuck bolt out the engine without lifting the whole engine. A simple fix. I did posted a comment there under my name Raven Bonanza.



Ford Fusion Forum - my handle Escape08


Youtube video

 
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