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Discussion Starter · #1 ·
TSB 08-5-4

03/17/08

SLOW FUEL FILL BUILT BEFORE 11/26/2007

FORD:
2008 Escape Hybrid

MERCURY:
2008 Mariner Hybrid

ISSUE
Some 2008 Escape Hybrid and Mariner Hybrid vehicles built before 11/26/2007 may exhibit a slow fuel fill concern.

ACTION
Follow the Service Procedure steps to correct the condition.

SERVICE PROCEDURE
NOTE
THE NEW FUEL TANK HAS BEEN UPDATED WITH AN IMPROVED VAPOR VALVE SET TO IMPROVE SLOW FUEL FILL. WHEN INSTALLING THE NEW FUEL TANK A REDESIGNED FUEL DELIVERY MODULE IS REQUIRED.

1. Follow Workshop Manual (WSM), Section 310-01B for fuel tank removal.

2. Install updated fuel delivery module into the updated replacement fuel tank. Follow WSM, Section 310-01B.

3. Install updated fuel tank following WSM, Section 310-01B.

Parts Block
PART NUMBER
PART NAME
8M6Z-9002-BFuel Tank
8M6Z-9H307-CFuel Delivery Module
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage

IMPORTANT: Warranty coverage limits/policies are not altered by a TSB. Warranty coverage limits are determined by the identified causal part.

OPERATION
DESCRIPTION
TIME
080504A2008 Escape Hybrid FWD, Mariner Hybrid FWD Built Before 11/26/2007: Replace Fuel Tank And, Fuel Delivery Module Includes Time To Relieve Fuel Pressure, Drain Fuel Tank (Do Not Use With 9350E, 9002A, 5200B, 5230A, 1007D7)
1.6 Hrs.​
080504B2008 Escape Hybrid AWD, Mariner Hybrid AWD Built Before 11/26/2007: Replace Fuel Tank And, Fuel Delivery Module Includes Time To Relieve Fuel Pressure, Drain Fuel Tank (Do Not Use With 9350E, 9002A, 5200B, 5230A, 1007D7)
2.4 Hrs.​
DEALER CODING
BASIC PART NO.
CONDITION CODE
9002
42​
 

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Discussion Starter · #2 ·
Bulletin No.: 01-018/08

Last Issued: 3/21/2008

Subject:
HYBRID - SLOW FUEL FILL

APPLICABLE MODEL(S)/VINs
2008 Tribute Hybrid vehicles built before 11/26/2007

DESCRIPTION
Some 2008 Tribute Hybrid vehicles may exhibit a slow fuel fill concern. As a mass-production change, a modified fuel tank with a improved vapor valve set to improve slow fuel fill has been designed. When installing the modified fuel tank a modified fuel pump module is also required. Customers having this concern should have their vehicle repaired using the following repair procedure.

REPAIR PROCEDURE
1. Verify customer concern.

2. Remove fuel tank. Refer to Workshop Manual section 01-14 FUEL TANK REMOVAL / INSTALLATION - HYBRID.

3. Install modified fuel pump module into modified fuel tank. Refer to Workshop Manual section 01-14 FUEL PUMP MODULE REMOVAL / INSTALLATION - HYBRID.

4. Install modified fuel tank. Refer to Workshop Manual section 01-14 FUEL TANK REMOVAL / INSTALLATION - HYBRID.

5. Verify repair.

PART(S) INFORMATION
Part Number
Description
Qty.
ZZCA-42-110A​
Fuel Tank​
1​
ZZCA-13-35XA​
Fuel Pump Module​
1​
WARRANTY INFORMATION
NOTE:
^ This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair. Refer to the Warranty Wizard for warranty term information.
^ Additional diagnostic time cannot be claimed for this repair.

Warranty Type
A​
Symptom Code
64​
Damage Code
97​
Part Number Main Cause
ZZCA-42-110A​
Quantity
1​
Operation Number / Labor Hours:
YY498XRX / 1.6 hr (4x2)
YY499XRX / 2.4 hr (4x4)​
 
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